Types of Mask Machine
1. Definition of mask machine
The mask machine is a multi-layer non-woven fabric made by hot pressing, folding molding, ultrasonic welding, scrap removal, ear band nose bridge welding and other processes to produce various masks with certain filtering performance. The mask equipment is not a single machine, it requires The cooperation of multiple machines completes various processes.
Second, the classification of mask machine
At present, the common mask machines on the market are divided into the following categories: automatic cup mask machine, automatic N95 mask machine, plane mask machine, folding mask machine, duckbill mask machine, strap mask machine, external ear strap Mask machine, etc.
1. Fully automatic cup mask machine
(1) Brief introduction of automatic cup mask machine
The automatic cup mask machine is an automatic production device for cup masks. This automatic cup mask machine can automatically complete the shaping, crimping and trimming of three-layer or four-layer cup masks. It integrates multiple functions into one, direct The finished product is a single cup-shaped mask, high efficiency, special labor saving, one person can operate three machines, and can produce 8-12 cup-shaped masks per minute; the machine has stable performance, low noise, and can work continuously; PLC program control, advanced and intuitive ; Aluminum alloy structure, never rust; greatly saves labor and improves production efficiency. It is suitable for the production of various masks such as cup masks, gas masks, N95 masks.
(2) Features of automatic cup mask machine
a. Adopt servo and constant temperature control system, through PLC program control to make the material from entering → forming → welding → punching and cutting are completed at one time, and the whole production process is fully automated.
b. The equipment only needs to be equipped with a fully automatic cup-shaped mask nose bridge ear strap welding machine, and can produce countless market-oriented cup-shaped mask products.
c. The products are exquisitely made and the quality completely meets or exceeds the domestic and foreign testing standards. At the same time, it saves more than 30% of materials than previous mask equipment. Thereby realizing cost reduction and improving efficiency.
2. Fully automatic N95 mask machine
(1) Definition of automatic N95 mask machine
Fully automatic N95 mask machine refers to a series of plane and three-dimensional mask machines that use N95 non-woven material as raw materials and can produce N95 masks.
(2) Features of the fully automatic N95 mask machine
a. The machine has a small volume and a small footprint. The whole machine adopts aluminum alloy structure, which is beautiful and solid and does not rust;
b. PLC touch screen control, advanced and stable technology;
c. Photoelectric detection, high reliability, good welding effect and low failure rate;
d. Friendly human-computer interaction interface, equipment abnormality and shortage alarm, screen guide to quickly handle abnormality;
e. High degree of automation, convenient and fast operation, and high production efficiency.
3. Flat mask machine
(1) Definition of plane mask machine
The plane mask machine, also known as the ultrasonic inner earband mask machine, uses ultrasonic welding. When the mask is moved to the processing position, the ultrasonic waves are automatically generated, forming a small amplitude and high frequency vibration on the earband, which is instantly converted into heat and melted for processing. The material is used to paste or embed the ear straps on the inside of the mask body. It is a processing step after the production of the inner ear mask. Only one operator needs to place the mask body in the mask tray one by one, and then follow up to the finished product. Complete automatic operation by the device.
(2) Work flow of plane mask machine
Work process: (mask body) manual feeding → automatic ear belt feeding → ultrasonic ear belt welding → non-woven fabric side belt feeding and wrapping → ultrasonic side belt welding → side belt cutting → finished product output → counting → finished product stacking → conveying With device
4. Folding mask machine
(1) Definition of folding mask machine
Folding mask machine, also known as C-type mask machine, is a fully automatic machine used for the production of folding mask bodies. It uses ultrasonic technology to bond 3 to 5 layers of PP nonwoven fabric, activated carbon and filter materials, and cut out the folded mask The body can process 3M9001, 9002 and other mask bodies. Depending on the raw materials used, the masks produced can meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic non-woven fabrics, which make the wearer’s ears comfortable and stress-free, and the filter cloth layer of the mask has good filtering effect and perfect It fits the Asian face shape and can be applied to highly polluting industries such as construction and mining.
(2) Features of folding mask machine
a. The body of folding masks such as 3M9001 and 9002 can be processed in one process;
b. PLC automatic control, automatic counting;
c. Simple adjustment device, easy to change materials;
d. The mold adopts the extraction and replacement method, which can quickly replace the mold and produce different types of masks.
5. Duckbill mask machine
(1) Definition of duckbill mask machine
The fully automatic ultrasonic duckbill mask machine (duckbill mask making machine) is a machine that uses the principle of ultrasonic seamless welding to produce duckbill masks for high pollution industries. The body part of the mask of this machine can use 4~10 layers of PP non-woven fabric and filter materials (such as: meltblown cloth, activated carbon material, etc.), so that it can produce mask products with various filter levels up to N95, FFP2 and so on. And this machine has a very high degree of automation, from feeding to finished product is a line of automated operations: automatic feeding of raw materials, nose line conveying system, and the nose line can be automatically wrapped in non-woven fabric, automatic folding and The finished product is cut, and breathing valve holes can be automatically attached.
(2) Features of duckbill mask machine
a. Fully automatic feeding system;
b. Folding system;
c. Ultrasonic heat sealing system;
d. The finished product produced by the duckbill mask machine is beautiful in appearance;
e. Stable performance, high output, low defect rate, easy to operate.
6. Bandage mask machine
(1) Definition of strap mask machine
The strap mask machine adopts ultrasonic welding method, and a conveying device is provided on the machine table. The semi-finished mask is input to the conveying device. After the drawing tube is wrapped and then pressed by the ultrasonic flower wheel, the strap is cut off to output the finished product. One person is required to place the mask body on the conveyor belt of the machine, and the rest of the subsequent work will be completed automatically.
(2) Features of strap mask machine
a. The frame is made of aluminum alloy and stainless steel, which is light and beautiful and does not rust;
b. Automatic counting, which can effectively control production efficiency and production schedule;
c. Frequency conversion control, which can adjust the operating speed of the equipment according to actual needs;
d. The material is drawn into the cylinder, and the positioning is more accurate, which can control the width of the raw material to a minimum and save costs;
e. The length and size of the finished product are uniformly controlled with a deviation of ±1mm, which can effectively control the length of the finished product;
f. The equipment has a high degree of automation and low requirements on the operation staff, only need to unwind and sort the finished products;
g. This machine adopts ultrasonic Taiwan system and Japanese transducer, with stable performance and convenient operation;
h. The automatic ultrasonic welding wheel is made of imported high-quality steel DC53, which prolongs the service life of the mold and is wear-resistant and durable.
7. Outer ear mask machine
(1) Definition of external ear mask machine
The outer ear band mask machine fuses the elastic band on both sides of the mask body by ultrasound to complete the ear band mask product. Only one operator needs to place the mask body piece by piece on the conveyor belt jig, and the rest of the subsequent actions until the finished product is completed All are automatically operated by the machine, and the output of this machine is higher than that of the general earband machine.
(2) Features of the external ear mask machine
a. The machine is dense, small in size and does not occupy space;
b. PLC program control, high stability and low failure rate;
c. The whole machine adopts aluminum alloy structure, which is beautiful and firm without rust;
d. Photoelectric detection to reduce the error rate;
e. The welding strength of the ear strap is adjustable.